Joint Lock Ring Technology Welded ID Wall Seal Type

In-Plant – Cement Lining Process

pipe-top.jpg
pipe-top.jpg

With Joint Lock Rings now inserted, the 40' pipe assembly is then sent through the cement lining process.

Pipe is spun.

temp.jpg
temp.jpg
Ring_R.jpg
Ring_L.jpg

Slurry is injected into pipe.

Hard plastic caps are placed on each end of the pipe. The pipe is cured based on product specifications. The completed Joint Lock Ring System is now ready for shipping.

Finished internal cement lining is the same thickness as ID of the rings.

The slurry is set against the pipe wall through centrifugal force creating a dense lining.

Pipe_40'_Section_w_Rings.jpg
Pipe_40'_Section_w_Rings.jpg
Pipe_End_Cap.jpg
Pipe_End_Cap.jpg
<div class="sg" id="s65" data-sgid="Picture 4" style="z-index:32;left:27.48px;top:24.81px;width:199.43px;height:80.84px"> <img class="sg" src="8834C89A.png" id="s65_i" style="z-index:1;left:0px;top:0px;width:199.43px;height:80.84px" > </div> <div class="sg" id="s67" data-sgid="TextBox 7" style="z-index:34;left:251.02px;top:1.67px;width:445.47px;height:129.16px" data-valign="top"> <div id="s67_t" class="sg" style="z-index:2;left:-1.08px;top:-7.31px;width:456.49px;height:136.47px;"><div><p para="{al:2}"><span data-textwidth="412.32" class="sg nowrap f1" style="z-index:2;color:#FFFFFF;font-size:200%; left:18.38px;top:16.08px;">Joint Lock Ring Technology </span><span data-textwidth="265.80" class="sg nowrap f1" style="z-index:3;color:#FFFFFF;font-size:133%; left:90.74px;top:57.68px;">Welded ID Wall Seal Type</span></p></div></div></div> <div class="sg" id="s66" data-sgid="Header - Text" style="z-index:33;left:282.95px;top:102.76px;width:394.22px;height:42.94px" data-valign="top"> <div id="s66_t" class="sg" style="z-index:2;left:0.00px;top:-8.87px;width:394.22px;height:77.10px;"><div><p para="{al:2,spbf:0.20}"><span data-textwidth="249.36" class="sg nowrap f1" style="z-index:2;color:#FFFFFF;font-size:133%; left:75.85px;top:11.19px;"><span style="text-shadow:1.48px 1.48px 2.10px rgba(0,0,0,1.00)">In-Plant – Welded Fitting </span></span><span data-textwidth="342.96" class="sg nowrap f1" style="z-index:7;color:#FFFFFF;font-size:133%; left:28.81px;top:34.23px;"><span style="text-shadow:1.48px 1.48px 2.10px rgba(0,0,0,1.00)">Manufacturing &amp; Assembly Process </span></span></p></div></div></div> <div class="sg" id="s46" data-sgid="TextBox HEADING- Manufacturing" style="z-index:7;left:9.46px;top:169.80px;width:174.42px;height:36.45px" data-valign="top"> <img class="sg" src="81D780E.png" id="s46_i" style="z-index:1;left:0px;top:0px;width:174.42px;height:36.45px" > <div id="s46_t" class="sg" style="z-index:2;left:-3.60px;top:-1.92px;width:178.02px;height:38.86px;"><div><p><span data-textwidth="132.60" class="sg nowrap f1" style="z-index:2;color:#002060;font-weight:bold; left:11.30px;top:7.96px;">M<span class="f1" style="font-size:78%; ">ANUFACTURING</span></span></p></div></div></div> <div class="sg" id="s47" data-sgid="TextBox HEADING- Installation" style="z-index:8;left:11.39px;top:169.80px;width:172.49px;height:36.45px" data-valign="top"> <img class="sg" src="64193511.png" id="s47_i" style="z-index:1;left:0px;top:0px;width:172.49px;height:36.45px" > <div id="s47_t" class="sg" style="z-index:2;left:-3.60px;top:-1.92px;width:176.09px;height:38.86px;"><div><p><span data-textwidth="110.16" class="sg nowrap f1" style="z-index:2;color:#002060;font-weight:bold; left:11.29px;top:7.96px;">I<span class="f1" style="font-size:78%; ">NSTALLATION</span></span></p></div></div></div> <div class="sg" id="s48" data-sgid="TextBox HEADING- Cement Lining" style="z-index:9;left:12.95px;top:169.80px;width:170.93px;height:36.45px" data-valign="top"> <img class="sg" src="E170284F.png" id="s48_i" style="z-index:1;left:0px;top:0px;width:170.93px;height:36.45px" > <div id="s48_t" class="sg" style="z-index:2;left:-3.60px;top:-1.92px;width:174.53px;height:38.86px;"><div><p><span data-textwidth="122.52" class="sg nowrap f1" style="z-index:2;color:#002060;font-weight:bold; left:11.41px;top:7.96px;">C<span class="f1" style="font-size:78%; ">EMENT</span> L<span class="f1" style="font-size:78%; ">INING</span></span></p></div></div></div> <div class="sg" id="s59" data-sgid="Picture Closeup Cutaway-PassWeld" style="z-index:20;left:486.35px;top:204.59px;width:168.53px;height:133.35px"> <img class="sg" src="9F677623.jpg" id="s59_i" title="" alt="Mgf-Fitting-Ring_Cutaway1.jpg" style="z-index:1;left:0px;top:0px;width:168.53px;height:133.35px" > </div> <div class="sg" id="s60" data-sgid="Picture Closeup Cuatway-Cement Thickness" style="z-index:21;left:477.85px;top:203.62px;width:177.25px;height:138.39px"> <img class="sg" src="613900C3.jpg" id="s60_i" title="" alt="Mgf-Fitting-Ring_Cutaway2.jpg" style="z-index:1;left:0px;top:0px;width:177.25px;height:138.39px" > </div> <div class="sg" id="s44" data-sgid="Picture Closeup Pair of Rings Machined" style="z-index:5;left:433.12px;top:178.56px;width:252.83px;height:199.20px"> <img class="sg" src="A9F38067.png" id="s44_i" title="" alt="Mgf-Fitting-Ring_Closeup_Bare_x2.jpg" style="z-index:1;left:0px;top:0px;width:252.83px;height:199.20px" > </div> <div class="sg" id="s45" data-sgid="Picture Closeup Pair of Rings Coated" style="z-index:6;left:433.12px;top:178.56px;width:252.83px;height:199.43px"> <img class="sg" src="99682EF8.png" id="s45_i" title="" alt="Mgf-Fitting-Ring_Closeup_Coating_x2.jpg" style="z-index:1;left:0px;top:0px;width:252.83px;height:199.43px" > </div> <div class="sg" id="s51" data-sgid="Picture Ring V" style="z-index:12;left:407.68px;top:196.06px;width:25.07px;height:170.91px"> <img class="sg" src="1A5F4877.png" id="s51_i" title="" alt="Mgf-Fitting-Ring_V.jpg" style="z-index:1;left:0px;top:0px;width:25.07px;height:170.91px" > </div> <div class="sg" id="s62" data-sgid="Picture Plastic Cap V" style="z-index:23;left:411.98px;top:176.63px;width:30.82px;height:214.56px"> <img class="sg" src="77667325.png" id="s62_i" title="" alt="Pipe_End_Cap.jpg" style="z-index:1;left:0px;top:0px;width:30.82px;height:214.56px" > </div> <div class="sg" id="s56" data-sgid="Picture Clamp V" style="z-index:17;left:383.57px;top:164.05px;width:16.18px;height:239.85px"> <img class="sg" src="7754EDEC.png" id="s56_i" title="" alt="Mgf-Fitting-ToolClamps_V.jpg" style="z-index:1;left:0px;top:0px;width:16.18px;height:239.85px" > </div> <div class="sg" id="s54" data-sgid="Picture Press Plate V" style="z-index:15;left:342.07px;top:164.90px;width:104.11px;height:238.63px"> <img class="sg" src="847DFBF7.png" id="s54_i" title="" alt="Mgf-Fitting-Tool_Press_Plate_V.jpg" style="z-index:1;left:0px;top:0px;width:104.11px;height:238.63px" > </div> <div class="sg" id="s52" data-sgid="Picture ELBOW#1" style="z-index:13;left:118.75px;top:181.56px;width:309.55px;height:309.75px"> <img class="sg" src="FD1AE18A.png" id="s52_i" title="" alt="Mgf-Fitting-Elbow.jpg" style="z-index:1;left:0px;top:0px;width:309.55px;height:309.75px" > </div> <div class="sg" id="s64" data-sgid="OPENING SCREEN ELBOX/TEXT" style="z-index:25;left:0.00px;top:153.75px;width:720.00px;height:386.25px" data-shape="group"> <div class="sg" id="s68" data-sgid="TextBox OPENING TEXT - The following demo....90 Weld Elbow" style="z-index:3;left:143.80px;top:19.06px;width:440.54px;height:51.69px" data-valign="top"> <img class="sg" src="99C3AAA0.png" id="s68_i" style="z-index:1;left:0px;top:0px;width:440.54px;height:51.69px" > <div id="s68_t" class="sg" style="z-index:2;left:0.00px;top:-1.93px;width:440.54px;height:60.33px;"><div><p para="{al:2}"><span data-textwidth="381.48" class="sg nowrap f1" style="z-index:2;color:#264D99;font-weight:bold; left:31.88px;top:7.96px;">The following demonstration will take us through the </span></p><p para="{al:2}"><span data-textwidth="403.08" class="sg nowrap f1" style="z-index:3;color:#264D99;font-weight:bold; left:17.96px;top:29.56px;">Joint Lock Ring Assembly process, fitted to a 90<span style="letter-spacing:-0.64px">&nbsp;</span>° Elbow.</span></p></div></div></div> <div class="sg" id="s69" data-sgid="ELBOW for OPENING SLIDE" style="z-index:2;left:239.89px;top:91.14px;width:239.75px;height:239.48px"> <img class="sg" src="6F97CC28.png" id="s69_i" style="z-index:1;left:0px;top:0px;width:239.75px;height:239.48px" > </div> <div class="sg" id="s70" data-sgid="White Screen for OPENING SLIDE" style="z-index:1;left:0px;top:-0.60px;width:720.48px;height:386.85px" data-fillcolor="16777215"> <img class="sg" src="37F0289B.png" id="s70_i" style="z-index:1;left:0px;top:0px;width:720.48px;height:386.85px" > </div> </div> <div class="sg" id="s40" data-sgid="White Screen" style="z-index:1;left:0px;top:153.15px;width:720.48px;height:386.85px" data-fillcolor="16777215"> <img class="sg" src="37F0289B.png" id="s40_i" style="z-index:1;left:0px;top:0px;width:720.48px;height:386.85px" > </div> <div class="sg" id="s43" data-sgid="Picture Pair of Rings Bare" style="z-index:4;left:254.28px;top:178.56px;width:126.66px;height:351.02px"> <img class="sg" src="7EE22891.png" id="s43_i" title="" alt="Mgf-Fitting-Ring_Vx2.jpg" style="z-index:1;left:0px;top:0px;width:126.66px;height:351.02px" > </div> <div class="sg" id="s53" data-sgid="Picture Press Plate H" style="z-index:14;left:101.47px;top:407.02px;width:238.44px;height:103.84px"> <img class="sg" src="3761741E.png" id="s53_i" title="" alt="Mgf-Fitting-Tool_Press_Plate_H.jpg" style="z-index:1;left:0px;top:0px;width:238.44px;height:103.84px" > </div> <div class="sg" id="s42" data-sgid="TextBox #1B Rings are COATED" style="z-index:3;left:417.76px;top:390.45px;width:275.24px;height:138.87px" data-valign="top"> <img class="sg" src="9A18B018.png" id="s42_i" style="z-index:1;left:0px;top:0px;width:275.24px;height:138.87px" > <div id="s42_t" class="sg" style="z-index:2;left:0.00px;top:-1.79px;width:278.13px;height:140.66px;"><div><p para="{al:2}"><span data-textwidth="215.28" class="sg nowrap f1" style="z-index:2;color:#002060;font-weight:bold; left:32.36px;top:7.98px;">A protective coating of White </span><span data-textwidth="254.40" class="sg nowrap f1" style="z-index:3;color:#002060;font-weight:bold; left:12.80px;top:29.58px;">Alumina ceramic is plasma applied </span><span data-textwidth="234.12" class="sg nowrap f1" style="z-index:4;color:#002060;font-weight:bold; left:23.00px;top:51.18px;">16 to 20 mil thick to the internal </span><span data-textwidth="240.00" class="sg nowrap f1" style="z-index:5;color:#002060;font-weight:bold; left:17.96px;top:72.78px;">surfaces that will contact the fluid.</span></p></div></div></div> <div class="sg" id="s63" data-sgid="TextBox #3B PLASTIC CAPS/Ready for Shipping" style="z-index:24;left:380.82px;top:390.45px;width:303.23px;height:138.87px" data-valign="top"> <img class="sg" src="7B1771E4.png" id="s63_i" style="z-index:1;left:0px;top:0px;width:303.23px;height:138.87px" > <div id="s63_t" class="sg" style="z-index:2;left:-3.23px;top:0.00px;width:313.77px;height:138.87px;"><div><p para="{al:2}"></p><p para="{al:2}"><span data-textwidth="291.36" class="sg nowrap f1" style="z-index:2;color:#002060;font-weight:bold; left:11.37px;top:27.79px;">A hard plastic cap is placed on each end </span><span data-textwidth="278.40" class="sg nowrap f1" style="z-index:3;color:#002060;font-weight:bold; left:18.09px;top:49.39px;">of the fitting and finish cured based on </span><span data-textwidth="262.56" class="sg nowrap f1" style="z-index:4;color:#002060;font-weight:bold; left:26.01px;top:70.99px;">product specifications. The fitting is </span><span data-textwidth="262.92" class="sg nowrap f1" style="z-index:5;color:#002060;font-weight:bold; left:23.61px;top:92.59px;">now ready for shipment to customer.</span></p></div></div></div> <div class="sg" id="s57" data-sgid="TextBox #2B Seal Pass Weld" style="z-index:18;left:417.76px;top:390.45px;width:275.24px;height:138.87px" data-valign="top"> <img class="sg" src="9A18B018.png" id="s57_i" style="z-index:1;left:0px;top:0px;width:275.24px;height:138.87px" > <div id="s57_t" class="sg" style="z-index:2;left:-1.56px;top:0.00px;width:282.44px;height:138.87px;"><div><p para="{al:2}"></p><p para="{al:2}"><span data-textwidth="240.96" class="sg nowrap f1" style="z-index:2;color:#002060;font-weight:bold; left:21.08px;top:27.79px;">Rings are seal pass welded on the </span><span data-textwidth="260.04" class="sg nowrap f1" style="z-index:3;color:#002060;font-weight:bold; left:11.60px;top:49.39px;">backside of the rings to secure them </span><span data-textwidth="60.24" class="sg nowrap f1" style="z-index:4;color:#002060;font-weight:bold; left:109.40px;top:70.99px;">in place.</span></p></div></div></div> <div class="sg" id="s58" data-sgid="TextBox #3A Elbow Internal Cement" style="z-index:19;left:417.76px;top:390.45px;width:275.24px;height:138.87px" data-valign="top"> <img class="sg" src="9A18B018.png" id="s58_i" style="z-index:1;left:0px;top:0px;width:275.24px;height:138.87px" > <div id="s58_t" class="sg" style="z-index:2;left:-3.60px;top:-1.79px;width:286.66px;height:140.66px;"><div><p para="{spaf:6.00}"><span data-textwidth="249.24" class="sg nowrap f1" style="z-index:2;color:#002060;font-weight:bold; left:11.36px;top:7.98px;">Weld Fitting is abrasive blasted on </span><span data-textwidth="255.96" class="sg nowrap f1" style="z-index:3;color:#002060;font-weight:bold; left:11.60px;top:29.58px;">the ID and cement lining is applied </span><span data-textwidth="201.60" class="sg nowrap f1" style="z-index:4;color:#002060;font-weight:bold; left:11.60px;top:51.18px;">by a hand troweling process.</span></p><p><span data-textwidth="264.12" class="sg nowrap f1" style="z-index:7;color:#002060;font-weight:bold; left:11.60px;top:78.78px;">Finished internal cement is the same </span><span data-textwidth="217.68" class="sg nowrap f1" style="z-index:8;color:#002060;font-weight:bold; left:11.60px;top:100.38px;">thickness as the ID of the ring.</span></p></div></div></div> <div class="sg" id="s49" data-sgid="TextBox #2A Rings are INSTALLED in Fitting" style="z-index:10;left:417.76px;top:390.45px;width:275.24px;height:138.87px" data-valign="top"> <img class="sg" src="9A18B018.png" id="s49_i" style="z-index:1;left:0px;top:0px;width:275.24px;height:138.87px" > <div id="s49_t" class="sg" style="z-index:2;left:0.00px;top:0.00px;width:275.24px;height:138.87px;"><div><p para="{al:2}"></p><p para="{al:2}"><span data-textwidth="234.72" class="sg nowrap f1" style="z-index:2;color:#002060;font-weight:bold; left:22.64px;top:27.79px;">Rings are installed into each end </span><span data-textwidth="238.56" class="sg nowrap f1" style="z-index:3;color:#002060;font-weight:bold; left:18.68px;top:49.39px;">utilizing the Joint Assembly Tool.</span></p></div></div></div> <div class="sg" id="s41" data-sgid="TextBox #1A Rings are MACHINED" style="z-index:2;left:417.76px;top:390.45px;width:275.24px;height:138.87px" data-valign="top"> <img class="sg" src="9A18B018.png" id="s41_i" style="z-index:1;left:0px;top:0px;width:275.24px;height:138.87px" > <div id="s41_t" class="sg" style="z-index:2;left:0.00px;top:-1.79px;width:275.24px;height:140.66px;"><div><p para="{al:2}"><span data-textwidth="233.76" class="sg nowrap f1" style="z-index:2;color:#002060;font-weight:bold; left:23.12px;top:7.98px;">A Pair of Weld Fitting Rings are </span><span data-textwidth="236.88" class="sg nowrap f1" style="z-index:3;color:#002060;font-weight:bold; left:21.68px;top:29.58px;">machined to specific dimensions </span><span data-textwidth="154.44" class="sg nowrap f1" style="z-index:4;color:#002060;font-weight:bold; left:60.80px;top:51.18px;">per job requirements.</span></p></div></div></div> <div class="sg" id="s55" data-sgid="Picture Clamp H" style="z-index:16;left:100.88px;top:452.59px;width:238.92px;height:16.17px"> <img class="sg" src="760F20B9.png" id="s55_i" title="" alt="Mgf-Fitting-ToolClamps_H.jpg" style="z-index:1;left:0px;top:0px;width:238.92px;height:16.17px" > </div> <div class="sg" id="s50" data-sgid="Picture Ring H" style="z-index:11;left:135.30px;top:472.48px;width:170.91px;height:25.07px"> <img class="sg" src="984DD2D6.png" id="s50_i" title="" alt="Mgf-Fitting-Ring_H.jpg" style="z-index:1;left:0px;top:0px;width:170.91px;height:25.07px" > </div> <div class="sg" id="s61" data-sgid="Picture Plastic Cap H" style="z-index:22;left:113.12px;top:475.62px;width:214.45px;height:30.82px"> <img class="sg" src="1DF1474A.png" id="s61_i" title="" alt="Pipe_End_Cap.jpg" style="z-index:1;left:0px;top:0px;width:214.45px;height:30.82px" > </div>