Joint Lock Ring Technology Welded ID Wall Seal Type

Field Assembly Process – Joining Full Length Pipe Sections Using Lock Rings

The second half of the Joint Assembly Tool is attached to the 2nd section of pipe.

The 4 bolts are then tightened to draw the two pipe sections together, compressing the O-Ring between the two Lock Rings.

The pipe is tack welded in four places to secure the joint alignment and maintain O-Ring compression.

The tools are removed and the full penetration joint weld is completed.

One section of pipe is set on jack stands or dunnage.

Half of the Joint Assembly Tool is attached to the end of pipe.

A second section of pipe is set on jack stands or dunnage with the pipe alignment plate properly positioning the two pipe ends for fit up.

The field assembly process is now complete.

The following demonstration will take us through the

field assembly process used for joining 2 full length pipe sections utilizing preassembled Joint Lock Rings.

onsite1-cutaway_pipe_join4SFC_final_weld.jpg
onsite1-cutaway_pipe_join4SFC.jpg
OnSite1-TackWeld.jpg
Tool-Clamp-Top_wBolt.jpg
Tool-Clamp-Top_wBolt.jpg
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Onsite1-Pipe_wRing_-R.jpg
Onsite1-Pipe_wRing_-R.jpg

WELD LOCK JOINT

40' PIPESECTION #140' PIPESECTION #2

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Tool-Clamp-Bottom_wTab.jpg
Tool-Clamp-Bottom.jpg
OnSite1-TackWeld.jpg
OnSite1-Jack_Stand.jpg
OnSite1-Jack_Stand.jpg
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font-size:89%; left:10.09px;top:7.25px;">Weld Zone Contamination</span></p></div></div></div> <div class="sg" id="s65" data-sgid="Straight Arrow Connector 31" style="z-index:21;left:232.92px;top:190.79px;width:51.22px;height:15.46px" data-pointer-events="none"> <img class="sg" src="EDDE5D33.png" id="s65_i" style="z-index:1;left:0px;top:0px;width:51.22px;height:15.46px" > </div> <div class="sg" id="s64" data-sgid="TextBox 7 (2)" style="z-index:20;left:93.68px;top:206.85px;width:128.56px;height:27.59px" data-valign="top"> <div id="s64_t" class="sg" style="z-index:2;left:-2.52px;top:-1.19px;width:131.08px;height:34.53px;"><div><p><span data-textwidth="95.04" class="sg nowrap f1" style="z-index:2;font-size:89%; left:10.24px;top:7.26px;">Cement Lining</span></p></div></div></div> <div class="sg" id="s62" data-sgid="TextBox 27" style="z-index:18;left:272.01px;top:212.63px;width:128.58px;height:27.45px" data-valign="top"> <div id="s62_t" class="sg" style="z-index:2;left:-2.49px;top:-1.22px;width:131.08px;height:34.56px;"><div><p><span data-textwidth="43.68" class="sg nowrap f1" style="z-index:2;font-size:89%; 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Full weld penetration optimizes </span><span data-textwidth="270.00" class="sg nowrap f1" style="z-index:9;color:#080808;font-weight:bold; font-size:89%; left:10.38px;top:84.09px;">pipe strength and allows for complete non-</span><span data-textwidth="303.24" class="sg nowrap f1" style="z-index:11;color:#080808;font-weight:bold; font-size:89%; left:10.38px;top:103.29px;">destructive and mechanical testing of the joint. </span></p></div></div></div> <div class="sg" id="s45" data-sgid="White Backdrop" style="z-index:1;left:0px;top:115.73px;width:720.48px;height:424.27px" data-fillcolor="16777215"> <img class="sg" src="126D9D02.png" id="s45_i" style="z-index:1;left:0px;top:0px;width:720.48px;height:424.27px" > </div> <div class="sg" id="s46" data-sgid="TextBox C) Rubber Ring" style="z-index:2;left:20.51px;top:273.53px;width:302.24px;height:127.74px" data-valign="top"> <img class="sg" src="F01355A6.png" id="s46_i" style="z-index:1;left:0px;top:0px;width:302.24px;height:127.74px" > <div id="s46_t" class="sg" style="z-index:2;left:-1.56px;top:-0.23px;width:304.76px;height:130.60px;"><div><p para="{bl:{ch:8226}}"><span data-textwidth="240.24" class="sg nowrap f3" style="z-index:2;color:#FF0000;font-size:89%; left:10.21px;top:7.18px;">•<span class="f1" style="font-weight:bold; ">Problem</span><span class="f1" style="font-weight:bold; color:#080808;"> – The initial weld root pass </span></span><span data-textwidth="284.64" class="sg nowrap f1" style="z-index:6;color:#080808;font-weight:bold; font-size:89%; left:10.21px;top:26.62px;">contacts the cement lining contaminating the </span><span data-textwidth="252.36" class="sg nowrap f1" style="z-index:7;color:#080808;font-weight:bold; font-size:89%; left:10.09px;top:45.82px;">weld. 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