Joint Lock Ring Technology Welded ID Wall Seal Type

Field Assembly Process – Joining Cut to Length Cement Lined Pipe Segments Using Lock Rings

The 4 bolts are tightened to press the ring into final position.

The Joint Assembly Tool is clamped onto the OD of the end of the cut pipe.

The internal cement is cut back 2 ½" from the end.

A section of cement lined pipe is cut to desired length and beveled.

Half of the Joint Assembly Tool is attached to the end of cut pipe.

A second section of pipe is set on jack stands or dunnage connecting with the pipe alignment plate properly positioning the two pipe ends for fit up.

The second half of the Joint Assembly Tool is attached to the 2nd section of pipe.

The 4 bolts are then tightened to draw the two pipe sections together, compressing the O-Ring between the two Lock Rings.

Pipe is tack welded in four places to secure the joint alignment and maintain O-Ring compression.

The tools are removed and the full penetration joint weld is completed.

The Pipe is now ready to be joined to a full length pipe section or a weld fitting.

A 1" wide cement patch is made behind the ring to the existing cement.

A Joint LockRing is inserted into the end of pipe and the Assembly Tool’s Press Plate is attached using 4 bolts.

This completes the field assembly process for joining a cut section of a cement lined pipe to a full section of pipe.

The Assembly Tools are removed and a Welded Pressure Seal is applied to the pipe ID wall and the Joint Lock Ring.

onsite1-cutaway_pipe_join4SFC_final_weld.jpg
onsite1-cutaway_pipe_join4SFC.jpg

The following process is used when the onsite contractor needs to field adjust his piping and cut a cement lined pipe length that will be joined to a full length pipe or fitting.

Onsite_Closeup-GAP-SFC.jpg
Onsite_Cutaway_Weld-wRing-SFC.jpg
Onsite_Cutaway_Cement_Patch_wRing-SFC.jpg
OnSite1-TackWeld.jpg
Tool-Clamp-Top_wBolt.jpg
Tool-Clamp-Top_wBolt.jpg
Tool-Clamp-Top_wBolt.jpg
Ring_4_SFC_-_wFaceO-Ring.jpg
Ring_4_SFC_-_wFaceO-Ring.jpg
Ring_4_SFC_-_wFaceO-Ring.jpg
Onsite_Weld-Final.jpg
Tool-Press Plate.jpg
Tool-Press Plate.jpg
Onsite1-Pipe-L.jpg
Onsite1-Pipe_wRing_-R.jpg
Onsite1-Pipe_wRing_-R.jpg
Onsite2-Pipe_2.5in_Cutback.jpg
On-Site_Cutaway_Cement_Patch.jpg
Tool-Clamp-Bottom.jpg
Tool-Clamp-Bottom_wTab.jpg
Tool-Clamp-Bottom.jpg
OnSite1-TackWeld.jpg
OnSite1-Jack_Stand.jpg
OnSite1-Jack_Stand.jpg
<div class="sg" id="s70" data-sgid="TextBox 7" style="z-index:5;left:257.28px;top:17.50px;width:445.44px;height:51.69px" data-valign="top"> <div id="s70_t" class="sg" style="z-index:2;left:-14.53px;top:-7.30px;width:459.97px;height:76.62px;"><div><p><span data-textwidth="403.08" class="sg nowrap f1" style="z-index:2;color:#FFFFFF;font-size:200%; left:18.25px;top:16.08px;">Joint Lock Ring Technology</span></p></div></div></div> <div class="sg" id="s69" data-sgid="Picture 4" style="z-index:4;left:27.48px;top:24.81px;width:199.43px;height:80.84px"> <img class="sg" src="8834C89A.png" id="s69_i" style="z-index:1;left:0px;top:0px;width:199.43px;height:80.84px" > </div> <div class="sg" id="s68" data-sgid="Header - Text" style="z-index:3;left:249.72px;top:81.18px;width:451.81px;height:42.83px" data-valign="top"> <div id="s68_t" class="sg" style="z-index:2;left:0.00px;top:-8.87px;width:451.81px;height:53.96px;"><div><p para="{al:2,spbf:0.20}"><span data-textwidth="245.28" class="sg nowrap f1" style="z-index:2;color:#FFFFFF;font-size:133%; left:103.20px;top:11.17px;"><span style="text-shadow:1.48px 1.48px 2.10px rgba(0,0,0,1.00)">Weld Joint Cutaway View</span></span></p></div></div></div> <div class="sg" id="s84" data-sgid="TextBox 22" style="z-index:19;left:62.86px;top:168.73px;width:128.67px;height:27.59px" data-valign="top"> <div id="s84_t" class="sg" style="z-index:2;left:-2.52px;top:-1.19px;width:131.19px;height:34.53px;"><div><p><span data-textwidth="64.08" class="sg nowrap f1" style="z-index:2;font-size:89%; left:10.22px;top:7.22px;">Pipe Wall</span></p></div></div></div> <div class="sg" id="s81" data-sgid="Picture 5" style="z-index:16;left:12.72px;top:135.98px;width:453.60px;height:108.91px"> <img class="sg" src="D8EB199.jpg" id="s81_i" style="z-index:1;left:0px;top:0px;width:453.60px;height:108.91px" > </div> <div class="sg" id="s87" data-sgid="TextBox 30" style="z-index:22;left:275.75px;top:176.77px;width:200.28px;height:27.45px" data-valign="top"> <div id="s87_t" class="sg" style="z-index:2;left:-2.52px;top:-1.22px;width:202.80px;height:34.56px;"><div><p><span data-textwidth="173.40" class="sg nowrap f1" style="z-index:2;color:#FF0000;font-weight:bold; font-size:89%; left:10.09px;top:7.25px;">Weld Zone Contamination</span></p></div></div></div> <div class="sg" id="s86" data-sgid="Straight Arrow Connector 31" style="z-index:21;left:232.92px;top:190.79px;width:51.22px;height:15.46px" data-pointer-events="none"> <img class="sg" src="EDDE5D33.png" id="s86_i" style="z-index:1;left:0px;top:0px;width:51.22px;height:15.46px" > </div> <div class="sg" id="s85" data-sgid="TextBox 7 (2)" style="z-index:20;left:93.68px;top:206.85px;width:128.56px;height:27.59px" data-valign="top"> <div id="s85_t" class="sg" style="z-index:2;left:-2.52px;top:-1.19px;width:131.08px;height:34.53px;"><div><p><span data-textwidth="95.04" class="sg nowrap f1" style="z-index:2;font-size:89%; left:10.24px;top:7.26px;">Cement Lining</span></p></div></div></div> <div class="sg" id="s83" data-sgid="TextBox 27" style="z-index:18;left:272.01px;top:212.63px;width:128.58px;height:27.45px" data-valign="top"> <div id="s83_t" class="sg" style="z-index:2;left:-2.49px;top:-1.22px;width:131.08px;height:34.56px;"><div><p><span data-textwidth="43.68" class="sg nowrap f1" style="z-index:2;font-size:89%; left:10.32px;top:7.27px;">Gasket</span></p></div></div></div> <div class="sg" id="s82" data-sgid="Straight Arrow Connector 9" style="z-index:17;left:236.40px;top:219.82px;width:36.46px;height:13.17px" data-pointer-events="none"> <img class="sg" src="28AA71CA.png" id="s82_i" style="z-index:1;left:0px;top:0px;width:36.46px;height:13.17px" > </div> <div class="sg" id="s71" data-sgid="Right Arrow 6" style="z-index:6;left:136.86px;top:253.39px;width:28.19px;height:16.54px" data-rotation = "270" data-fillcolor="16711680"> <img class="sg" src="EB61E561.png" id="s71_i" style="z-index:1;left:0px;top:0px;width:28.19px;height:16.54px" > </div> <div class="sg" id="s72" data-sgid="TextBox C) Rubber Ring (2)" style="z-index:7;left:369.66px;top:260.24px;width:332.83px;height:127.57px" data-valign="top"> <img class="sg" src="C6DF43AF.png" id="s72_i" style="z-index:1;left:0px;top:0px;width:332.83px;height:127.57px" > <div id="s72_t" class="sg" style="z-index:2;left:-1.44px;top:-0.25px;width:334.28px;height:130.46px;"><div><p para="{bl:{ch:8226}}"><span data-textwidth="288.48" class="sg nowrap f2" style="z-index:2;color:#009900;font-size:89%; left:10.38px;top:7.05px;">•<span class="f1" style="font-weight:bold; ">Solution </span><span class="f1" style="font-weight:bold; color:#080808;">– The Joint Lock Ring Technology </span></span><span data-textwidth="296.64" class="sg nowrap f1" style="z-index:6;color:#080808;font-weight:bold; font-size:89%; left:10.26px;top:26.49px;">welded ID wall seal type creates a steel to steel </span><span data-textwidth="313.56" class="sg nowrap f1" style="z-index:7;color:#080808;font-weight:bold; font-size:89%; left:10.26px;top:45.69px;">welding surface eliminating the potential for weld </span><span data-textwidth="301.80" class="sg nowrap f1" style="z-index:8;color:#080808;font-weight:bold; font-size:89%; left:10.38px;top:64.89px;">contamination. Full weld penetration optimizes </span><span data-textwidth="270.00" class="sg nowrap f1" style="z-index:9;color:#080808;font-weight:bold; font-size:89%; left:10.38px;top:84.09px;">pipe strength and allows for complete non-</span><span data-textwidth="303.24" class="sg nowrap f1" style="z-index:11;color:#080808;font-weight:bold; font-size:89%; left:10.38px;top:103.29px;">destructive and mechanical testing of the joint. </span></p></div></div></div> <div class="sg" id="s66" data-sgid="White Backdrop" style="z-index:1;left:0px;top:115.73px;width:720.48px;height:424.27px" data-fillcolor="16777215"> <img class="sg" src="126D9D02.png" id="s66_i" style="z-index:1;left:0px;top:0px;width:720.48px;height:424.27px" > </div> <div class="sg" id="s67" data-sgid="TextBox C) Rubber Ring" style="z-index:2;left:20.51px;top:273.53px;width:302.24px;height:127.74px" data-valign="top"> <img class="sg" src="F01355A6.png" id="s67_i" style="z-index:1;left:0px;top:0px;width:302.24px;height:127.74px" > <div id="s67_t" class="sg" style="z-index:2;left:-1.56px;top:-0.23px;width:304.76px;height:130.60px;"><div><p para="{bl:{ch:8226}}"><span data-textwidth="240.24" class="sg nowrap f2" style="z-index:2;color:#FF0000;font-size:89%; left:10.21px;top:7.18px;">•<span class="f1" style="font-weight:bold; ">Problem</span><span class="f1" style="font-weight:bold; color:#080808;"> – The initial weld root pass </span></span><span data-textwidth="284.64" class="sg nowrap f1" style="z-index:6;color:#080808;font-weight:bold; font-size:89%; left:10.21px;top:26.62px;">contacts the cement lining contaminating the </span><span data-textwidth="252.36" class="sg nowrap f1" style="z-index:7;color:#080808;font-weight:bold; font-size:89%; left:10.09px;top:45.82px;">weld. A contaminated weld reduces the </span><span data-textwidth="267.36" class="sg nowrap f1" style="z-index:8;color:#080808;font-weight:bold; font-size:89%; left:10.21px;top:65.02px;">structural strength of the pipe and will not </span><span data-textwidth="240.12" class="sg nowrap f1" style="z-index:9;color:#080808;font-weight:bold; font-size:89%; left:10.21px;top:84.22px;">allow for complete non-destructive or </span><span data-textwidth="229.20" class="sg nowrap f1" style="z-index:12;color:#080808;font-weight:bold; font-size:89%; left:10.21px;top:103.42px;">mechanical testing of the weld joint. </span></p></div></div></div> <div class="sg" id="s73" data-sgid="Right Arrow 20" style="z-index:8;left:537.82px;top:390.22px;width:28.30px;height:16.43px" data-rotation = "90" data-fillcolor="9621584"> <img class="sg" src="BA4ED6E5.png" id="s73_i" style="z-index:1;left:0px;top:0px;width:28.30px;height:16.43px" > </div> <div class="sg" id="s80" data-sgid="TextBox 24" style="z-index:15;left:295.52px;top:445.88px;width:128.47px;height:27.56px" data-valign="top"> <div id="s80_t" class="sg" style="z-index:2;left:-2.52px;top:-1.33px;width:130.99px;height:34.67px;"><div><p><span data-textwidth="64.08" class="sg nowrap f1" style="z-index:2;font-size:89%; left:10.36px;top:7.53px;">Pipe Wall</span></p></div></div></div> <div class="sg" id="s76" data-sgid="Straight Arrow Connector 36" style="z-index:11;left:471.73px;top:453.89px;width:36.46px;height:13.20px" data-pointer-events="none"> <img class="sg" src="232B9B65.png" id="s76_i" style="z-index:1;left:0px;top:0px;width:36.46px;height:13.20px" > </div> <div class="sg" id="s75" data-sgid="TextBox 35" style="z-index:10;left:507.22px;top:446.81px;width:141.05px;height:27.47px" data-valign="top"> <div id="s75_t" class="sg" style="z-index:2;left:-2.52px;top:-1.19px;width:143.57px;height:34.53px;"><div><p><span data-textwidth="115.56" class="sg nowrap f1" style="z-index:2;color:#080808;font-weight:bold; font-size:89%; left:10.46px;top:7.42px;">Clean Weld Zone</span></p></div></div></div> <div class="sg" id="s74" data-sgid="Picture 2" style="z-index:9;left:220.68px;top:415.66px;width:480.85px;height:113.66px"> <img class="sg" src="D676E4F8.jpg" id="s74_i" title="" alt="C:\Users\mike.solso\AppData\Local\Microsoft\Windows\Temporary Internet Files\Content.IE5\7UQWCFO8\cutaway_join4SFC_final_weld2.jpg" style="z-index:1;left:0px;top:0px;width:480.85px;height:113.66px" > </div> <div class="sg" id="s78" data-sgid="TextBox 25" style="z-index:13;left:370.74px;top:488.68px;width:82.27px;height:27.59px" data-valign="top"> <div id="s78_t" class="sg" style="z-index:2;left:-2.52px;top:-1.19px;width:86.12px;height:34.53px;"><div><p><span data-textwidth="65.64" class="sg nowrap f1" style="z-index:2;font-size:89%; left:10.38px;top:7.43px;">Lock Ring</span></p></div></div></div> <div class="sg" id="s79" data-sgid="TextBox 26" style="z-index:14;left:461.64px;top:488.79px;width:82.29px;height:27.47px" data-valign="top"> <div id="s79_t" class="sg" style="z-index:2;left:-2.52px;top:-1.19px;width:86.12px;height:34.53px;"><div><p><span data-textwidth="65.64" class="sg nowrap f1" style="z-index:2;font-size:89%; left:10.44px;top:7.44px;">Lock Ring</span></p></div></div></div> <div class="sg" id="s77" data-sgid="TextBox 23" style="z-index:12;left:563.34px;top:489.27px;width:123.20px;height:27.47px" data-valign="top"> <div id="s77_t" class="sg" style="z-index:2;left:-2.49px;top:-1.19px;width:125.69px;height:34.53px;"><div><p><span data-textwidth="95.04" class="sg nowrap f1" style="z-index:2;font-size:89%; left:10.47px;top:7.44px;">Cement Lining</span></p></div></div></div> <div class="sg" id="s90" data-sgid="TextBox 7" style="z-index:3;left:257.28px;top:17.50px;width:445.44px;height:51.69px" data-valign="top"> <div id="s90_t" class="sg" style="z-index:2;left:-14.53px;top:-7.30px;width:459.97px;height:76.62px;"><div><p><span data-textwidth="403.08" class="sg nowrap f1" style="z-index:2;color:#FFFFFF;font-size:200%; left:18.25px;top:16.08px;">Joint Lock Ring Technology</span></p></div></div></div> <div class="sg" id="s89" data-sgid="Picture 4" style="z-index:2;left:27.48px;top:24.81px;width:199.43px;height:80.84px"> <img class="sg" src="8834C89A.png" id="s89_i" style="z-index:1;left:0px;top:0px;width:199.43px;height:80.84px" > </div> <div class="sg" id="s88" data-sgid="Header - Text" style="z-index:1;left:249.72px;top:81.18px;width:451.81px;height:42.83px" data-valign="top"> <div id="s88_t" class="sg" style="z-index:2;left:-4.79px;top:-8.87px;width:463.31px;height:53.96px;"><div><p para="{al:2,spbf:0.20}"><span data-textwidth="434.04" class="sg nowrap f1" style="z-index:2;color:#FFFFFF;font-size:133%; left:12.95px;top:11.17px;"><span style="text-shadow:1.48px 1.48px 2.10px rgba(0,0,0,1.00)">Joint Lock Ring Field Assembly Kit <span style="letter-spacing:-1.36px">&nbsp;</span>-</span><span style="text-shadow:1.48px 1.48px 2.10px rgba(0,0,0,1.00)"> Cement</span></span></p></div></div></div> <div class="sg" id="s94" data-sgid="Rectangle 19" style="z-index:11;left:541.76px;top:215.38px;width:19.09px;height:20.14px" data-fillcolor="16777215"> <img class="sg" src="3E5D2AA1.png" id="s94_i" style="z-index:1;left:0px;top:0px;width:19.09px;height:20.14px" > </div> <div class="sg" id="s93" data-sgid="Group 15" style="z-index:6;left:539.86px;top:118.00px;width:131.44px;height:392.26px"> <img class="sg" src="CF84AA24.png" id="s93_i" style="z-index:1;left:0px;top:0px;width:131.44px;height:392.26px" > </div> <div class="sg" id="s91" data-sgid="Rectangle 4" style="z-index:4;left:295.52px;top:314.68px;width:20.03px;height:14.13px" data-pointer-events="none"> <div style='width:100%;height:100%;background:rgba(0,0,0,0)'></div></div> <div class="sg" id="s92" data-sgid="TextBox 8" style="z-index:5;left:29.52px;top:159.13px;width:428.05px;height:376.31px" data-valign="top"> <div id="s92_t" class="sg" style="z-index:2;left:-4.93px;top:-2.64px;width:441.87px;height:378.95px;"><div><p><span data-textwidth="412.92" class="sg nowrap f1" style="z-index:2;color:#FFFFFF;font-size:111%; left:12.61px;top:8.79px;">In field pipe length adjustments are a necessary part </span><span data-textwidth="417.00" class="sg nowrap f1" style="z-index:3;color:#FFFFFF;font-size:111%; left:12.61px;top:32.79px;">of many pipe installations. When joining cut cement </span><span data-textwidth="369.96" class="sg nowrap f1" style="z-index:4;color:#FFFFFF;font-size:111%; left:12.61px;top:56.79px;">lined pipe segments using our Joint Lock Ring </span><span data-textwidth="368.76" class="sg nowrap f1" style="z-index:5;color:#FFFFFF;font-size:111%; left:12.61px;top:80.79px;">Technology, a field assembly kit is supplied to </span><span data-textwidth="349.92" class="sg nowrap f1" style="z-index:6;color:#FFFFFF;font-size:111%; left:12.61px;top:104.79px;">provide all of the necessary components for </span><span data-textwidth="263.52" class="sg nowrap f1" style="z-index:7;color:#FFFFFF;font-size:111%; left:12.61px;top:128.79px;">installing the lock rings correctly. </span></p><p></p><p><span data-textwidth="351.60" class="sg nowrap f1" style="z-index:8;color:#FFFFFF;font-size:111%; left:12.61px;top:176.79px;">The kit consist of the following components:</span></p><p para="{bl:{ch:8226}}"><span data-textwidth="302.16" class="sg nowrap f2" style="z-index:9;color:#FFFFFF;left:12.61px;top:200.31px;">•<span class="f1" ><span style="letter-spacing:13.76px">&nbsp;</span>1 Joint Lock Ring with O-Ring attached</span></span></p><p para="{bl:{ch:8226}}"><span data-textwidth="342.60" class="sg nowrap f2" style="z-index:13;color:#FFFFFF;left:12.61px;top:221.91px;">•<span class="f1" ><span style="letter-spacing:13.76px">&nbsp;</span>1 Set of Assembly Tools w/Bolts (not shown)</span></span></p><p para="{bl:{ch:8226}}"><span data-textwidth="201.48" class="sg nowrap f2" style="z-index:15;color:#FFFFFF;left:12.61px;top:243.51px;">•<span class="f1" ><span style="letter-spacing:13.76px">&nbsp;</span>G8 Cement ID Patch Kit</span></span></p><p para="{bl:{ch:8226}}"><span data-textwidth="232.32" class="sg nowrap f2" style="z-index:17;color:#FFFFFF;left:12.61px;top:265.11px;">•<span class="f1" ><span style="letter-spacing:13.76px">&nbsp;</span>ID Sand Finish &amp; Bevel Tool</span></span></p><p para="{bl:{ch:8226}}"><span data-textwidth="319.56" class="sg nowrap f2" style="z-index:19;color:#FFFFFF;left:12.61px;top:286.71px;">•<span class="f1" ><span style="letter-spacing:13.76px">&nbsp;</span>Lock Ring Installation Lubrication Packet</span></span></p><p para="{bl:{ch:8226}}"><span data-textwidth="254.76" class="sg nowrap f2" style="z-index:21;color:#FFFFFF;left:12.61px;top:308.31px;">•<span class="f1" ><span style="letter-spacing:13.64px">&nbsp;</span>Additional Set of Loose O-Rings</span></span></p></div></div></div> <div class="sg" id="s95" data-sgid="TextBox 25" style="z-index:12;left:541.76px;top:510.37px;width:127.51px;height:27.47px" data-valign="top"> <div id="s95_t" class="sg" style="z-index:2;left:-2.52px;top:-1.19px;width:130.03px;height:34.53px;"><div><p><span data-textwidth="102.24" class="sg nowrap f1" style="z-index:2;color:#FFFFFF;font-size:89%; left:10.36px;top:7.46px;">Assembly Tools</span></p></div></div></div>